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Knowledge from live
GMP operations.

We write about what we implement on site: qualification, CSV, data integrity, sterile manufacturing, utilities. Expert articles instead of marketing papers, technically precise and free of sales prose.

Makroaufnahme eines Manometers an einer Prozessanlage (Beispieldarstellung)

Fig. 01 · Instrumentation

Illustrative image

Expert Articles

From Annex 1 to
ALCOA+.

Expert articles on the questions that actually come up in customer audits and authority inspections. Written by engineers who stand at the plant every day.

Annex 1 (2022): Was die revidierte Sterilherstellung wirklich verlangt

Why the Contamination Control Strategy is not a binder document but contamination control lived across the entire facility.

Sterile manufacturing

CSV nach GAMP 5 (2. Ausgabe): Weniger Dokumentation, mehr Datenintegrität

Critical Thinking, clean software categorization, supplier leverage: how risk-based validation directs effort to where the risk actually sits.

CSV & digitalization

Datenintegrität nach ALCOA+: Vom Prinzip zur Praxis

Shared logins, disabled audit trails, Excel without access control: data integrity rarely fails on principle and almost always in practice.

Data integrity

DQ/IQ/OQ/PQ: Qualifizierung, die im Audit trägt

Everyone knows the four stages of Annex 15: the quality of a qualification is decided at the URS, long before the first protocol is signed.

Qualification

Commissioning & Qualification: Inbetriebnahme und Qualifizierung integriert denken

Leveraging instead of duplicate testing: how commissioning results flow into qualification traceably under Annex 15 and ASTM E2500.

Engineering

Hilfsbetriebe im GMP-Betrieb: Warum Utilities über Qualität entscheiden

Deviations in PW/WFI, cleanroom air and compressed gases creep in gradually: what matters in qualification and in ongoing monitoring with trending.

Engineering

Tech transfer and scale-up under GMP

A process that works in the lab is far from working at production scale. What really matters in technology transfer and scale-up under GMP.

Tech transfer

Writing URS that hold up in audits

The User Requirements Specification is the foundation of every qualification. Why a good URS must be testable, unambiguous and traceable, and how it holds up in an audit.

Qualification

Annex 22 (draft): using AI in a validatable way in GxP

With the draft of Annex 22, artificial intelligence gets a GMP framework for the first time. What the draft means for the validatable use of AI models, and where the limits are.

CSV & digitalisation

Audit trail review under Annex 11 and Part 11

Any system can record audit trails. Reviewing them meaningfully is the real challenge. How a risk-based audit trail review under Annex 11 and Part 11 succeeds.

Data integrity

HVAC and cleanroom classification under Annex 1

The cleanroom class stands and falls with the ventilation. How HVAC design, classification to ISO 14644 and the requirements of Annex 1 interact.

Sterile manufacturing

Qualifying pharmaceutical water: WFI and PW under control

Water is the most used raw material in pharmaceutical production, and one of the most demanding. How WFI and PW systems can be qualified reliably with the three-phase model.

Engineering

Process validation across the lifecycle: the three stages

Process validation does not end with three successful batches. The modern lifecycle approach of Process Design, Process Qualification and Continued Process Verification, explained in practical terms.

Qualification

Annex 15: planning requalification on a risk basis

A plant is qualified, and then? Annex 15 requires maintaining the validated state. How requalification can be planned on a risk basis instead of rigidly by calendar.

Qualification
Topic Areas

The benchmark is always the standard.

Our articles follow the four fields we work in every day: assessed against the applicable regulations, not against personal opinion.

Qualification & C&Q

Facilities and equipment to EU-GMP Annex 15: from the URS through DQ, IQ, OQ and PQ to requalification, integrated with commissioning to ASTM E2500.

Annex 15 · ASTM E2500

CSV & Data Integrity

Computerized systems, validated to GAMP 5 (Second Edition): data integrity to ALCOA+, requirements from Annex 11 and 21 CFR Part 11.

GAMP 5 · Annex 11

Sterile Manufacturing & GMP

Annex 1, Contamination Control Strategy, cleanroom grades and monitoring: the requirements that set the pace of aseptic production.

EU-GMP Annex 1

Engineering & Utilities

Equipment, processes and utilities in live GMP operations: PW/WFI, HVAC and compressed gases, planned and supported across the lifecycle.

PW · WFI · HVAC

From practice

Insights from live operations.

Articles show the standard. These insights show the work behind it: role-based, from daily life in GMP operations.

A day in qualification

From URS to PQ: how a qualification lifecycle on a real installation is planned, checked and documented to be audit-ready, step by step to Annex 15.

DQ/IQ/OQ/PQ

CSV with judgment

How risk-based computerized system validation to GAMP 5 steers the effort to where data integrity is really built, instead of filling in forms.

GAMP 5 · ALCOA+

Operational engineering in the cleanroom

How equipment and utilities are changed in live operations without losing the qualified state, coordinated with operations and QA.

GMP · Change Control

Precise Language

Terms that count in an audit.

Three distinctions that come up again and again in our articles, because they make the difference in audits.

Qualify or validate?

Equipment is qualified, processes and systems are validated. Annex 15 is unambiguous here, and so are we.

Annex 15

Commissioning or qualification?

Commissioning verifies function, qualification demonstrates suitability. Under ASTM E2500, commissioning results feed traceably into qualification.

ASTM E2500

Raw data or report?

The report summarises, the raw data carries the evidence. ALCOA+ demands both: complete, attributable, enduring.

ALCOA+

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GxP engineering and validation for life sciences: qualification to Annex 15, CSV to GAMP 5, data integrity to ALCOA+. From Visp in Valais, for Switzerland and Germany.

Vispact GmbH · Mondstrasse 6b · 3930 Visp · Switzerland · UID CHE-160.105.904

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UID CHE-160.105.904 · Visp, Switzerland